Introducing EO Modular Wastewater Treatment Unit MC088
As a modular electro oxidation wastewater treatment unit with sealed active area approaching 8400 cm2, electrolysis cells, supporting accessories such as filters, pipes and etc, MC088 is our very first modular solutions engineered with robust and proven advanced electrochemical oxidation treatment technologies, designed with flexiability, scalability, simplicity and refractory organic compounds treatment efficiency,COD and coloration removal in mind, MC088 modular solutions enable us to provide fast-to-market and cost effective solutions to tackle challenges with complex wastewater, especially industrial effluents. MC088 provides premium quality, portable treatment solutions for tertiary treatment processes and electrochemical oxidation processes to increase biodegradability of water streams,so MC088 could be used for pretreatment before conventional treatment.
How Does Electro Oxidation Wastewater Treatment Unit MC088 Work?
Electro oxidation wastewater treatment unit MC088 employs electrochemical advanced oxidation processes (EAOP) to conduct electrolytic treatment of wastewater, fundamentals is the electrochemical generation of active oxidizing agents such as hydroxyl radicals, hydrogen peroxide, Ozone and etc, with their oxidative capability, these oxidizing agents finish mineralization processes of recalcitrant organic compounds, which makes MC088 an ideal equipment for industrial complex wastestream treatment, and pretreatment for biological treatment methods as well, as MC088 can save some 45-75% of energy consumptions during the electrochemical oxidation processes, degrade refractory organic compounds and relevant intermedias.
Electrochemical oxidation treatment processes via MC088 applies the basic water electrolysis mechanism. In the whole treatment processes, a direct current was applied to waste stream to oxidize and reduce the refractory organic in the wastewater at the anodic and cathodic poles respectively, electrolysis convert them to easily biodegradable lower molecular and light-weight substances with much lower toxicity that could be easily treated via biological treatment method. Electrodes are one of the most important components in electro oxidation treatment technology, electrode material and performances directly affect the cost and efficiency of the electrochemical oxidation process. and anodic oxidation processes reaction mainly happens at the anodic area within in the electrochemical oxidation, the catalytic activity and dimension/chemical stability of the anodic electrode are the key parameters that determine its oxidation capacity and lifespan. Therefore preparation of high performance and stable anode electrode material is critical, boron doped diamond electrode, as an excellent anode material with high oxygen evolution potential, it could increase electrochemical generation of active oxidizing agents such hydroxyl radicals. Design and development of modular electrochemical wastewater treatment system with high treatment efficiency and reasonable cost is a great strategy to expedite onsite practical usage, cut the comprehensive cost of electrochemical treatment technology.
Key Features & Benefits of Electro Oxidation Modular Wastewater Treatment Unit MC088
MC088 is our very first electro oxidation modular unit and core part of a modular water treatment plant, it featuring unmatched treatment efficiency, requires minimal space, always ready to operate in harsh environment, check key features and benfits of modular electro oxidation wastewater treatment unit MC088 below.
High Organic Pollutats Removal Efficiency
Electrode materials are the core components of electrochemicaloxidation wastewater treatment unit and system, with electrode assemblies adopting boron doped diamond electrodes as anodic electrode, sealed active area up to 8400 cm2, electrolytic cells generate high concentration active oxidizing agents such as hydroxyl radicals, thanks to superb oxygen evolution potential of boron doped diamond electrode, hydroxyl radicals mineralize recalcitrant organic polluants.
Field testing and on-site operation of MC088 emits a removal rate of bio-refractory organic compounds up to 99%, and a 76-100% removal rate toward total nitrogen, cyanogen, colorization and phosphorusremove.
Faster Project Completion Time
MC088 consist of modular electrolyzer, electrolysis cell and supporting accessories, we prioritize treatment efficiency and minimal space requirement, scalability within the design, development and fabrication processes.
Very Small Footprints And Saves Land Requirements
This wastewater treatment unit is a part of modular treatment plant, MC088 could reduce approximately 45-75% of energy consumptions during the electrochemical oxidation processes, therefore it emits a very small carbon footprints, and with dimension at 1.2*0.9*1.65 meters, it require much smaller space than conventional treatment methods.
Can Be Installed In More Challenging Project Sites
Electrode assemblies are the core components of MC088, the electrode assembly is made of boron doped diamond electrode and titanium electrode, both electrode materials, electro oxidation electrolyzer cell, pump and filters are corrosion resistant, robust, MC088 is could be installed in more challenging project sites, to treat complex wastewater, especially bio-recaltriant (with low B/C ratio), highly toxic (Cyanide, pesticides,pyridine and its derivatives), high salinity (for instance Na+, and dissolved inorganic salts), high concentrated, high pollutant content, high chemical oxygen demand (COD) wastewater originates from different sectors.
Requires Much Less Civil And Peripheral Works
Electro oxidation wastewater treatment unit MC088 is one of the advanced electro oxidation modular unit integrated with electrochemical oxidation module unit, electrolsis cells, filters, internal pipes, waster pumps, over-temerature and over-pressure protection, it require less or no civil and peripheral works, which means you can utilize MC088 as a wastewater treatment unit with suitable water containers/tanks, external pipes, and cooling system to integrate with existing water treatment equipments. There is no standard solution to tackle the challenges from wastewater from industries, but a modular unit can handle different flow rate and complex water composition, with consistency and scalability in the treatment processes, what is more, with tested and proved efficiency, MC088 will be the equipment you have been searching all the time.
Expandable Modular Unit With Zero Downtime
Thanks to the plug-and-play settings, significant cost reduction, easy to relocate, scalability to adjust treatment capacity, modular wastewater treatment unit MC088 will eliminate the needs for huge amount of initial investment prior to plant/pilot scale water treatment plant or system, and it’s robust, require minimal maintenances, make it ideal for quick installation and operation.
Boromond’s water treatment experts is well versed in electrochemical oxidation water treatment technology and utilize electro oxidation treatment methods to couple with other treatment technologies and methods will optimize the whole treatment processes for you.
Low Maintenance And Operating Costs
Wastewater treatment unit MC088 is released within the market it’s built to require low maintenances as all the components and accessory parts are tested and future-proof after years of treatability study, feasibility assessment, component design, process simulation, treatment process optimization, hydraulic assessment, plus on-site field testing and operation in manufacturing sites from different industries, MC088 could save some 45-75% of electricity consumptions during the electrochemical oxidation processes, and what is more, anodic pole of electrode assembly within MC088 is robust, non-active and dimensional stable boron doped diamond electrodes, these electrodes have less chance of foiling, that reduces operating cost as well.
High Automatic
Wastewater treatment unit MC088 revolutionizes wastewater treatment industry with advanced industrial automation integrated to a pilot advanced electro oxidation treatment modular unit, which enhance treatment efficiency, ease operation, increase reliability for the whole processes.
Precise control and optimization, and real time monitoring within the wastewater treatment processes by utilizing PLC/HMI. over temperature protection unit, over pressure protective unit, and control systems, critical parameters could be monitored, which improve treatment efficiency and reduce operational costs.
Key Structures And Parameters of Electro Oxidation Wastewater Treatment Unit MC088
Electro Oxidation Modular Wastewater Treatment Unit MC088 Structures
In this specific section, we will have a brief introduction about structures and parameters of modular electro oxidation wastewater treatment unit MC088, explore how our first EO modular unit be a part of integrated solution of highly efficiency electrochemical oxidation wastewater treatment, and how MC088 could be a part of modular water treatment plant at manufacturing sites and wastewater treatment facilities.
Structures of Modular Electro Oxidation Wastewater Treatment Unit MC088
MC088 is a modular unit consist of one set of Boromond ME21424, that is two sets of electro oxidation treatment modular unit MU724, MC088 employs fourteen pieces of boron doped diamond electrode, and sixteen pieces of titanium electrode. As you may have noticed from the image from the right and lower-left side of this section, MC088 consists of modular electrolyzer cell, filters, pipes, valve, pump, power switch and power supply, shell and metal contact parts.
Modular electro oxidation wastewater treatment unit MC088 is one of the major commercially available advanced electrode oxidation wastewater treatnment system with capability to conduct continuous onsite continuous operation in harsh environments, suit to treat complex industrial wastestreams contain refractory organic compounds.
*Customers need to prepare supporting accessories such as water tank, pipes, cooling system and etc, prior to installation and operating.
Electro Oxidation Modular Wastewater Treatment Unit MC088 Specifications
EO Modular Electrolyzer Parameters:
Modular electro oxidation wastewater treatment unit MC088 is with one ME21424 electro oxidation modular electrolyzer, which have two electro oxidation module unit MU724. Electrode Assembly:
Anode: Boron doped diamond BDD Electrode (Silicon Substrate)
Dimension: 240*130*3mm
Quantity: Fourteen pieces
Cathode: Titanium Electrode
Dimension: 324*150*1.5mm
Quantity: Sixteen pieces
Electrolytic Cell Parameters:
Sealed Active Area: 8400 cm2
Designed Circular Flow: 10 m3/h
Electrical System Parameters:
Input Voltage: AC 380V/50Hz
Power Output: DC 500A/20V
Current Density: 55-100 mA/cm2
Usage Protection: Over Heat/Pressure
Overall Dimension: 1200*900*1650 mm
Net Weight: Approximately 320 kg
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Electro Oxidation Wastewater Treatment Modular Unit MC088 Treatment Efficiency
Designed to provide more options to the water treatment industry, the electro-oxidation equipment is a pilot electrochemical integrated treatment equipmentor based on years of testing and improvement over the bdd electrode, electro-oxidation test equipments and electrolyzers. Boromond is aimed to reshape the landscape of water treatment industry and offer innovative, turnkey, seamless and efficient wastewater treatment solutions. Check charts below to removal efficiency of MC088 toward typical refractory organic pollutants.
Explore Application of Electro Oxidation Wastewater Treatment Modular Unit MC088
The modular electro oxidation wastewater treatment unit MC088 is be applied to tackle the challenges from complex industrial wastewater, explore industries and sectors we applied this modular unit and together, we unlock the potentials of advanced oxidation processes treatment technology.
Pharmaceuticals
MC088 was applied to treat waste stream with highly concentrated Active Pharmaceutical Ingredients (APIs),antibiotics, steroids from pharmaceutical sectors, process water, and etc from pharmaceutical industry
COD Degradation
Electro oxidation degradation of chemical oxygen demand (COD) via MC088 to a very low level, it could handle different flow rates, various initial pH, from manufacturing facility and water treatment plants.
Increase B/C Ratio /Biodegradability
Electrochemcial advanced oxidation processes couples with conventional biological treatment methods for further degradation of recalcitrant organic compounds, and to improve biodegradability (BOD5/COD).
Petrochemicals
Modular electro oxidation wastewater treatment unit MC088 achieve unmatched mineralization efficiency toward typical organic compounds from petrochemical industry such as BTEX,Phenols.
Special Chemicals
Electro oxidation wastewater treatment process was adopted to treat industrial wastewater with huge amount of special chemicals, for instance, pesticides.
Lithium-ion Battery Recycling & Manufacturing
MC088 was employed to degrade Dimethyl carbonate (DMC), Ethylene carbonate (EC/C3H4O3), Ethyl Methyl Carbonate (EMC), Diethyl carbonate (DEC/C5H10O3) and etc, typical organic pollutants from lithium-ion battery production and recycling businesses.
Still struggling with complex industrial wastewater treatment？
We employed advanced electro oxidation treatment technology for electrochemical treatment of industrial wastewater with recalcitrant organic compounds, especially those are hard to biodegrade, highly toxic, high salt, and high conenctration, previous experiments and projects emits great results with industrial effluents from various industries and sectors such as pharmaceutical, pesticide, special chemical manufacturing, petrochemical, printing and dyeing, paper and pulp, lithium-ion battery production and recycling and etc.
Difficult to biodegrade
Low B/C ratio. DMF, Mercaptothiazoline etc..
High Toxicity
Cyanide, Pyridine and Pyrimidine analogues etc.
High Salinity
A large number of Na+, Ca2+ and other dissolved inorganic salts
High Concentration
High pollutant content, high chemical oxygen demand (COD)
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Modular Electro Oxidation Wastewater Treatment Unit MC088 Scale-Up
Electro oxidation wastewater treatment unit MC088 serve as the benchmark of our pilot scale electro oxidation wastewater treatment products. With all the experiences with EO module unit development, electrolyzer fabrications, and field testing results, we manage to scale things up by bringing electro oxidation wastewater treatment system MC175 and advanced oxidation water treatment system EQ175S, and then our electro oxidation water treatment modular plant solution EQX to the market.
Frequently Asked Question About Wastewater Treatment Unit MC088
As an efficient and safe approach to treat larger amount of industrial waste stream, MC088 is the basic equipment of our pilot scale electrochemical oxidation wastewater treatment products. This wastewater treatment unit is developed base on electrochemical applications of boron doped diamond electrode, electrode assembly/electro oxidation module unit development, electrolyzer fabrication and manufacturing, treatment processes optimizations. Check the frequently asked question about electro oxidation wastewater treatment unit we listed below, and feel free to contact our technical support if you have any further questions.
What is a modular electrochemical oxidation wastewater treatment unit? And what does it do?
Modular electrochemical oxidation wastewater treatment unit like MC088 is a wastewater treatment equipment with standalone module units and electrolytic cell, and support accessries, the modular design ensures scalability of water treatment system. Electrochemical oxidation wastewater treatment unit employs electrochemical advanced oxidation processes technology to treat waste water, especially waste stream with huge amount of recalcitrant organic pollutants. Electrochemical oxidation processes involve electrochemical generation of different reactive oxidizing agents that can oxidatively degrade various types of refractory organic compounds, which eventually lead to efficient and effective treatment result and complete mineralization within the electrochemical oxidation processes and degradation pathways.
What are the factors affecting electrochemical oxidation processes?
Electrochemical oxidation processes is a treatment technology with unparalleled efficiency in removing various types of refractory organic compounds such as phenol, aniline, ammonia nitrogen, surfactants, chlorophenol, dyes, alcohols, chemical oxygen demand (COD), ammonia, and other organic pollutants. The effectiveness of electrochemical oxidation processes treatment method mainly depends on factors such as electrode (chemical and electrochemical reactivity of different electrode materials), distance between anode and cathode (It’s one of key factors to improve the energy efficiency), current density (It‘s critical for efficient water electrolysis and enhance current efficiency as it affects electric and temperature field), operation time (longer operation time increase the chance of redox action) and pH (Lower pH increases the oxidizing power of electrolytes),electrolysis time (Time is critical when it comes to wastewater electrolysis, pollutant types differ from different wastewater.)
Can complex waste water be treated with electrochemical oxidation method? Or treated by this electro oxidation wastewater treatment unit?
Simplified answer, yes and yes. Complex wastewater could be treated with electrochemical avanced oxidation processes technology, experiments, on-site field testing and treatability assessments, data and performance analysis results from previous projects originate from us and other suppliers have demonstrated electrochemical advanced oxidation processes is efficient, and effective, suitable for wastewater remediation and reuse, it’s a cost effective and sustainable, eco-friendly treatment method for complex wastewater treatment. Electrochemical advanced oxidation treatment technology was employed as pretreatment prior to biological treatment to increase biodegradability of polluted water, which makes it an ideal treatment technology to couple with other technology to treat complex wastewater, especially industrial effluents which are bio-refractory (low BOD/COD ratio), highly toxic, high salinity, and highly concentrated, high chemical oxygen demand (COD), and then tertiary treatment/polishing for further removal of chemical oxygen demand (COD), coloration and etc, to meet discharge standard and comply with environment regulations. This electrochemical oxidation wastewater treatment unit is a commercially available modular treatment system, it could operate in harsh environment, under regular pressure and temperature, and handle different flow rates.
More Questions About EO Wastewater Treatment Modular Unit MC088?
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